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numpad0yesterday at 7:44 PM1 replyview on HN

From 30-second googling: purifying Cu to from rocks to ~99% purity is done by mixing CuFeS2 found naturally with C and CaCO3 and smelting. This yields Cu2S. Then S is released by bubbling with O2. This process releases gaseous SO2. From there, Cu is further purified by electrolysis in CuSO4aq.

The whole process is going to need a ton of coal and calcium carbonate and heat, and you have to have a way to safely dispose of SO2 gases and CuSO4aq liquids. And there don't seem to be anything that sounds safe and clean about this process.


Replies

cyberaxyesterday at 8:15 PM

SO2 is typically scrubbed and used to produce sulfuric acid. It's not a _clean_ process, but its waste stream is fairly well-controlled.

The amount of carbon used in the reaction itself is totally neglibile, compared to other overheads.